EWMA Control Charts PDF Print E-mail

The Exponentially Weighted Moving Average (EWMA) is a statistic for monitoring the process that averages the data in a way that gives less and less weight to data as they are further removed in time. 

For the Shewhart chart control technique, the decision regarding the state of control of the process at any time, t, depends solely on the most recent measurement from the process and, of course, the degree of 'trueness' of the estimates of the control limits from historical data. For the EWMA control technique, the decision depends on the EWMA statistic, which is an exponentially weighted average of all prior data, including the most recent measurement.

By the choice of weighting factor, lambda, the EWMA control procedure can be made sensitive to a small or gradual drift in the process, whereas the Shewhart control procedure can only react when the last data point is outside a control limit.

Definition of EWMA

The statistic that is calculated is:

    EWMAt = lambda Yt + ( 1- lambda) EWMAt-1    for t = 1, 2, ..., n.
where
  • EWMA0 is the mean of historical data (target)
  • Yt is the observation at time t
  • n is the number of observations to be monitored including EWMA0
  • 0 < lambda <= 1 is a constant that determines the depth of memory of the EWMA.

The equation is due to Roberts (1959).

Choice of weighting factor

The parameter lambda determines the rate at which 'older' data enter into the calculation of the EWMA statistic. A value of lambda = 1 implies that only the most recent measurement influences the EWMA (degrades to Shewhart chart). Thus, a large value of lambda = 1 gives more weight to recent data and less weight to older data; a small value of lambda gives more weight to older data. The value of lambda is usually set between 0.2 and 0.3  although this choice is somewhat arbitrary. Lucas and Saccucci (1990) give tables that help the user select lambda.

Variance of EWMA statistic

he estimated variance of the EWMA statistic is approximately

    s2ewma = (lambda/(2- lambda)) s2

when t is not small, where s is the standard deviation calculated from the historical data.

Definition of control limits for EWMA

The center line for the control chart is the target value or EWMA0. The control limits are:

    UCL = EWMA0 + ksewma
    LCL = EWMA0 - ksewma

where the factor k is either set equal 3 or chosen using the Lucas and Saccucci (1990) tables. The data are assumed to be independent and these tables also assume a normal population.

As with all control procedures, the EWMA procedure depends on a database of measurements that are truly representative of the process. Once the mean value and standard deviation have been calculated from this database, the process can enter the monitoring stage, provided the process was in control when the data were collected. If not, then the usual Phase 1 work would have to be completed first.

 

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